How to Improve Production Energy Efficiency and Ensure a Stable Energy Supply for an Enterprise

Case Study of a Ukrainian Food Industry Manufacturing Company

The enterprise is one of the largest producers of beverages and snacks in Ukraine. It has been operating on the market for over 20 years and is included among the country’s largest taxpayers.
In 2020, the company expanded its production capacities and began producing beer under its own brands.
The company’s products are sold not only on the domestic market but are also exported to more than 15 countries worldwide, including EU countries, the Caucasus region, the Middle East, and Asia.
The workforce exceeds 1,500 employees, and daily shipments cover thousands of retail outlets across Ukraine and abroad.

Task

The enterprise has an energy-intensive production cycle; therefore, rising electricity and heat tariffs have become a challenge to its competitiveness.
The company’s management set the following objectives:

  • to ensure a stable energy supply even in the event of grid disruptions;
  • to improve production energy efficiency;
  • to reduce dependence on external sources of electricity.

Outcome

The optimal solution was the implementation of an on-site cogeneration power plant, enabling the simultaneous generation of electrical and thermal energy without loss of efficiency.
Following a tender process, the company selected KTS Engineering as its partner. KTS specialists proposed a containerized solution using Jenbacher JMC J620 units. Under the contract, KTS Engineering supplied the equipment, carried out commissioning works, and provides ongoing service support.
In 2025, a project was implemented to install a containerized Jenbacher JMC J620 GS-N.L. cogeneration unit operating on natural gas.
The unit ensures combined production of electrical and thermal energy, fully covering the enterprise’s peak load requirements.
The system can operate both in parallel with the external power grid and in autonomous (“island”) mode, ensuring uninterrupted production even in the event of emergency power outages across the region.

Results

  • Reduced energy costs;
  • Improved production energy efficiency;
  • Stable energy supply even during emergency shutdowns of external grids.

Solution features

  1. Island operation mode. The Jenbacher J620 unit can operate autonomously or synchronously with the grid without power export, ensuring reliable power supply for critical consumers.
  2. High efficiency. Achieved through the combined generation of electricity and heat.
  3. Economic impact. The cost of generated energy is lower than market tariffs, ensuring project payback.
  4. Operational flexibility. The ability to operate in various modes allows the enterprise to optimize loads according to production needs.
  5. Digital monitoring. The installed myPlant system provides remote monitoring, performance analysis, and real-time alerts for abnormal operating conditions.

Key project parametrs

  • Type and number of equipment 1 × JMC J620
  • Gas type Natural gas
  • Electrical output 1 × 3352 kW
  • Thermal outpput 1 × 2129 kW
  • Operating modes Parallel and island
  • Installation type Containerized
  • Commissioning 2025

Работы, которые выполняет КТС Инжиниринг:

KTS Engineering`s  work  on the project 

    1. Supply and assembly of Jenbacher cogeneration equipment;
    2. Technical support for integration into the existing energy system of the enterprise;
    3. Commissioning and start-up;
    4. Configuration of parallel and island operating modes;
    5. Remote monitoring via the myPlant platform;
    6. Service maintenance and supply of original spare parts.

More projects

All projects

Request for preliminary estimate

Предварительный расчёт UA







Find out how you can reduce your electricity and heat costs and improve your company's energy efficiency.

We offer a wide range of highly efficient gas engines with outputs from 100 kW to 10 MW for a variety of applications.

High overall efficiency (up to 91%)

Reduced energy costs (<40%)

Reducing CO2 emissions (up to 40%)